EPE x ADURO part 1

In this article, we try to objectively describe the advantages and disadvantages of the two systems we use for intake and exhaust in recuperation systems for family homes and small businesses.

 

Their biggest advantage is that the material they are made of is an insulator. Thanks to its low weight and low cutting resistance, it brings practical advantages such as high assembly speed . Thanks to the system solution, both systems have minimal thermal bridges and a maximum chance for the construction to be completed without complications such as condensation and leakage.

 

We currently have two systems in our assortment that meet the above. We denote as EPE (HR-WTW) and EPS (ADURO) . The HR-WTW designation for EPE pipes is no longer quite correct. The manufacturer replaced the line with the name AERFOAM, which now has a production with a lower carbon footprint, but the other characteristics are the same, so we stick to the established name.

 

 


Giant. No. 1 and 2 left EPE system, right ADURO system

 

 

 

 

Due to the comprehensiveness of the topic, we have divided it into two articles:

 


Article Outline Part 1:

1) dimensional series

 

2) physical properties

 

3) biting part

- the situation

 

a) temperature drop in the pipeline

- calculation

- measurement outputs

 

 

Article Outline Part 2:

 

b) coupling heat losses

- thermal camera outputs

 

4) Experience of our installers

 

5) Overall assessment

 

 

 

1 ) DIMENSIONAL SERIES

MATERIAL:

EPE

EPS

SYSTEM NAME:

AERFOAM ((HRWTW)

ADURO

 

AVAILABLE DIMENSIONS

Conduit

125, 150, 160, 180, 200

125,160,200

Knees

45°, 90°

45°

Clutches

125, 150, 160, 180, 200

125,160,200

T-pieces

125-125, 150-125, 160-125, 160-160, 180-125

125-125, 160-160, 200-200

45° turn

150-150, 180-180

 

Transitions

Between 180 and 125 all

One universal 125-160-200

System anchoring

125,150,160,180

One universal holder

Roof elements

Yes

No

Control valve for pipe (for servo drive)

No

Yes (125, 160, 200)

 

Of the above, the most limiting factor is the absence of ADURO 90° knees.

 

 

2) PHYSICAL PROPERTIES

EPE

EPS/ ADURO

Material

EPE

EPS with carbon additives

Density

30 kg/m3

It is not listed in the documents

Coefficient of temp. conductivity

0.041 W/mK (EN 12667)

0.031 W/mK

Wall thickness

16 mm

17 mm

Reaction to fire

Class B – s2, d0 (EN 13501 – 1:2018)

EN 13051-12019-02

Air tightness

(EN 12237) = ATC 2 (EN 16798)

It is not listed in the documents

Temperature range

-30 to +60 °C

-15 to +50 °C

Heat transfer coefficient of the structure (U)

1.78 Wm -2 .K -1

1.39 Wm -2 .K -1

 

 

The main advantages of both systems given by physical properties:

 

Very well insulated and sound-absorbing air ducts, without thermal bridges

 

Low pressure loss due to the very smooth inner surface

 

Light material that is easy to cut, flexible and pliable, resistant to impacts

 

It does not rust

 

 

3) EXPERIMENTAL PART

!!! First of all, it is necessary to remind that all the results below are only for our needs. They were not conducted in a certified laboratory, so any results must be taken with a grain of salt. We like to use both systems and we do not want to damage any brand!!!

 

 

In our experiments, we were interested in two main parameters. And whether in real conditions the measured values will be close to the values stated in the technical sheets and what are the leaks in the system couplings.

 

 

Since we do not have a high-quality source of cold, we used colder conditions and performed the test in the opposite way from the usual temperature point of view.

 

 

In the house in the winter, we lead the cold air that is drawn in and blown out through a pipe through a technical room that is heated. In our experiments, we chose the opposite procedure, we lead the heated air through a cooler environment.

 

 

We created an assembly that consisted of a heater, a fan and 4 m of system insulation (EPE, ADURO).

 

 

Giant. Nos. 2 and 3, on the left, the assembly for measurement, on the right, reading the flow and temperature at the end of the branch

 

 

Flow:
315 m3/h
Ambient temperature: 7°C
Average air temperature at the pipe inlet (behind the heater): 29°C
Pipe length (EPE 2x2m, ADURO 4x1m) 4 m
Number of EPE connectors on the route 1 piece
Number of ADURO couplings on the route 3 pcs

(see calculation for other inputs)

 

 

a) temperature drop in the pipeline

 

For this test, the temperature was measured after the heater at the inlet to the EPE/ADURO and at the outlet. Each set was measured for 10 minutes to stabilize the conditions.

 

 

Calculation results using ( www.qpro.cz - thank you):

 

EPE

ADURO

Pipe outlet temperature

28.1°C

28.3°C

Temperature difference between inlet and outlet

0.9°C

0.7°C

Pipe surface temperature

9.925°C

9.263°C

Heat loss

90.7W

70.55W

Computing protocol

here

here

 

 

 

 

The results of our measurement:

 

EPE

ADURO

Pipe outlet temperature

27. 3 °C

28.1°C

Temperature difference between inlet and outlet

1.7°C

0.9°C

Coefficient of temp. conductivity - by calculation

0.1 W/ mK
(catalogue 0.041)

0.04 W/mK

(catalogue 0.031)

 

 

Rating:

 

The fact that ADURO is a better insulator is clearly determined by its physical properties and wall thickness. The insulating capabilities of the ADURO system are more pronounced in the exhaust air after recuperation, which has a relative humidity of almost 100% in winter.

 

If we are forced to run the pipe through an unheated space (soil), the reduction of the surface temperature inside the pipe will cause a large amount of extra condensate. ADURO can partially prevent this phenomenon. Even so, it is necessary to install the condenser piece.

 

Both systems have sufficient heat resistance for the cases of suction and exhaust of recuperation passing through a normal heated space (technical room).

 

 

The article continues with the second part here .

 

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